Meet Global Demand for Orthotics and Prosthetics with 3D Systems

The rising incidents of sports injuries and automobile accidents combined with an increasing number of diabetes-related amputations are primary drivers for the expected growth in demand for prosthetics and orthotics globally. Estimated at $7 billion in 2022, the market is expected to grow to $9 billion by 2028.1

The biggest challenge for companies manufacturing devices such as artificial limbs, braces, splints and more is the need to control the cost of production. Improved efficiencies can help them expand accessibility and ensure quicker delivery to the people who need these devices. One way to streamline production and reduce costs is through additive manufacturing (AM). While traditional prosthetic manufacturing can be expensive and time-consuming, AM can eliminate the need for expensive tooling and reduce the amount of material waste. 

1. Global Prosthetics and Orthotics Market Size, Segments, Outlook, and Revenue Forecast 2022-2028 by Type, Technology, and Regions. Research and Markets. November 2022. Read the article.

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Advantages of 3D printing for orthotic and prosthetic devices:

  1. Easy customization: Personalize devices to provide a precise, contoured fit for each individual, contributing to better comfort and overall experience. 
  2. Added functionality: Design devices to enable more natural movement to increase the mobility of the recipient. 
  3. Design flexibility: Create complex geometries and intricate designs, resulting in devices that are more functional, comfortable and aesthetically pleasing. 
  4. Lightweight Materials: The lighter weight materials coupled with the ability to print intricate designs and geometries allow for greater comfort and better functionality.   
  5. Improved Accuracy: 3D printed orthotics can create highly accuracy devices that precisely fit a patient’s anatomy, which helps reduce the risk of complications or the need for further adjustments. 
  6. Fast delivery: 3D print devices quickly—often in a matter of hours or days—which is especially ideal for those needing immediate solutions. 
  7. Improved durability: Manufacture devices with lightweight yet durable materials with mechanical properties that can withstand wear and tear that comes with everyday use.

Orthotics and Prosthetics Applications

  • Bespoke prosthetic leg brace

    Fairings

  • Hand with Point Designs partial prosthetic holding a white ball

    Artificial Limbs

  • 3D printed scoliosis back brace

    Braces

  • 3D printed orthodic part

    Orthotics

Materials for Orthotics and Prosthetics

DuraForm® PAx

The PAx line of materials offer excellent mechanical properties and optimal surface finish to produce high quality orthotics at a low per-part cost. Both DuraForm PAx Black and DuraForm PAx Natural offer high impact resistance and high elongation to break, resulting in very durable, long-lasting devices. With the addition of vapor honing, the surface finish of PAx parts mimics injection molded quality and appearance. 

a 3D printed ortho boot made from Duraform PAx

DuraForm® PA

This polypropylene-like Nylon is highly durable and biocompatible. Use this material to build prototypes that withstand functional testing and produce durable instruments and guides without tooling. 

a 3D printed Scoliosis brace made from Duraform PA

LaserForm Ti Gr23 (A)

This titanium alloy offers high strength, low weight and excellent biocompatibility for a wide range of medical applications. 

A 3D printed four finger socket made from LaserForm Ti Gr23 (A)

Customer Stories

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Talk to an Expert About Orthotics and Prosthetics

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